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</noscript> <script> function stop(){ return false; } document.oncontextmenu=stop; </script> <!-- nav --> <nav class="navbar navbar-default navbar-fixed-top"> <div class="container"> <div class="navbar-header"> <button type="button" class="navbar-toggle collapsed" data-toggle="collapse" data-target="#navbar" aria-expanded="false" aria-controls="navbar"> <span class="sr-only">高速雕銑機_精雕機_石墨機_加工中心_鉆攻中心-宇匠數控</span> <span class="icon-bar"></span> <span class="icon-bar"></span> <span class="icon-bar"></span> </button> <div class="top-nav-right navbar-right"> <ul> <li id="fat-menu" class="dropdown"> <a class="dropdown-toggleglyphicon glyphicon glyphicon-globe" data-toggle="dropdown" role="button" aria-haspopup="true" aria-expanded="false"></a> <ul class="dropdown-menu" aria-labelledby="drop3"> <li><a id="StranLink" name="StranLink">繁體</a></li><li><a href="http://www.www.htspipe.com.cn/" target="_blank">公司網站</a></li> </ul> </li> <li class="glyphicon glyphicon-search" data-toggle="modal" data-target=".bs-example-modal-lg-search" aria-hidden="true"></li> </ul> </div> <!-- logo --> <a href="/" class="navbar-brand text-center"><img src="/upload/images/201702/1487175000716.png" class="img-responsive" alt="高速雕銑機_精雕機_石墨機_加工中心_鉆攻中心-宇匠數控" /></a> <!-- logo end --> </div> <div id="navbar" class="navbar-collapse collapse"> <ul class="nav navbar-nav"> <li class="oen"><a href="/">網站首頁</a></li> <li class="oen"> <a href="/bethel/cnc" target=" _blank">產品中心</a> </li> <li class="oen"> <a href="/bethel/zp" target=" _blank">關于我們</a> </li> <li class="oen"> <a href="/bethel/news" target=" _blank">數控文章</a> </li> <li class="oen"> <a href="/bethel/wd" target=" _blank">問題解答</a> </li> <li class="oen"> <a href="/bethel/daili" target=" _blank">誠邀代理</a> </li> <li class="oen"> <a href="/bethel/contact" target=" _blank">聯系方式</a> </li> </ul> </div> </div> </nav> <script type="text/javascript"> //<!CDATA[ var bodyBgs = []; bodyBgs[0] = "/images/banner/s1.jpg"; bodyBgs[1] = "/images/banner/s2.jpg"; bodyBgs[2] = "/images/banner/s3.jpg"; bodyBgs[3] = "/images/banner/s4.jpg"; bodyBgs[4] = "/images/banner/s5.jpg"; var randomBgIndex = Math.round( Math.random() * 4 ); //輸出隨機的背景圖 document.write('<style>.banner{background:url(' + bodyBgs[randomBgIndex] + ') no-repeat 50% bottom}</style>'); //]]> </script> <section> <div class="banner" style="height:160px;"> </div> </section> <!-- 面包屑導航開始 --> <div class="container "> <nav class="sub_menu"> <ol class="breadcrumb"><span class="glyphicon glyphicon-list"></span> <li><a href="/">網站首頁</a></li> <li><a title="數控文章" href="/bethel/news">數控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑導航結束 --> <!-- 頁面標題開始 --> <div class="title"> <h3><a>發那科 0i系統加工中心刀庫控制功能<small></small></a></h3> </div> <!-- 頁面標題結束 --> <hr class="featurette-divider"> <!-- 中部開始 --> <div class="container"> <!-- 正文 --> <div class="lead" id="print"> <p>以發那科 0i系統<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>加工中心</a></a>或調試臺為例，介紹一種通過宏程序調用實現斗笠式刀庫換刀控制的方法。刀庫容量為16（裝16把刀），利用伺服主軸電動機的內置編碼器進行定向/準停。</p><p>實訓學時：10學時。</p><p>實訓目的:</p><p>（1）<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>加工中心</a></a>斗笠式刀庫的操作與控制程序的編制。</p><p>（2）掌握調用宏程序實現刀庫控制的編程方法。</p><p>（3）掌握調用宏程序實現刀庫控制的相關參數設置。</p><p>實訓內容：</p><p>（1）斗笠式刀庫的操作。</p><p>（2）控制刀庫的宏程序設計。</p><p>（3）刀庫梯形圖程序的設計與調試。</p><p>（4）梯形圖功能的調試。</p><p>（5）宏程序調用實現刀庫控制的相關參數設置。</p><p>實訓設備:</p><p>（1）配置發那科 0i數控系統的<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>加工中心</a></a>/綜合調試臺。</p><p>（2）個人計算機（PC）。</p><p>（3） 發那科公司的梯形圖編輯軟件（FLADDER Ⅲ 版本）。</p><p>實訓要點：</p><p>（1）用FLADDER Ⅲ 軟件對PMC離線編程。</p><p>（2）發那科 0i PMC操作。</p><p>（3）發那科 0i 系統PMC程序傳輸與功能調試。</p><p>（4）刀庫控制用宏程序設計與加載。</p><p>（5）PMC功能指令的應用。</p><p>（6）刀庫梯形圖程序設計。</p><p>（7）調用宏程序控制刀庫的相關參數設置。</p><p>（8）刀庫控制功能驗證。</p><p>實訓具體要求：</p><p>（1）規范實訓，按操作規范操作<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a></a>。</p><p>（2）<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>機床</a></a>工作時，嚴禁用手或導體去觸碰各通電電器，確保人身和設備安全。</p><p>（3）操作刀庫之前，必須保證機床執行手動回零操作。</p><p>（4）驗證刀庫功能時，可采用單程序運行模態或單獨執行相關的刀庫輔助功能指令（M指令）操作，密切關注機床的動作，確保刀庫與主軸不撞機。</p><p>（5）具備加工中心的基本操作能力和應用水平。</p><p>（6）熟悉發那科 0i系統參數的設置方法與操作。</p><p>組織形式：</p><p>教師：演示與指導，組織學生訓練、演示、討論與評估。</p><p>學生：根據設備數量，可在課內分組定時訓練，也可預約訓練，采取組長負責制，負責指導、提問與考核各組員。</p><p>相關知識與技能：</p><p>1．與刀庫相關的電氣連接</p><p> 假設加工中心刀庫的主電路如圖附9-1所示。</p><p><img src="/upload/images/201810/15402883363115.png" title="15402883363115.png" alt="圖片.png"/></p><p>圖附9-1 刀庫的主要電氣連接</p><p>有關PMC的I/O接口分配地址如表附9-1所示。</p><p>表附9-1 刀庫相關I/O地址分配</p><table cellspacing="0" cellpadding="0"><tbody><tr class="firstRow"><td style="border-color: windowtext windowtext windowtext currentcolor; border-style: solid solid solid none; border-width: 1px 1px 1px medium; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="62" valign="top"><p>序號</p></td><td style="border-color: windowtext windowtext windowtext currentcolor; border-style: solid solid solid none; border-width: 1px 1px 1px medium; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="87" valign="top"><p>地址</p></td><td style="border-color: windowtext windowtext windowtext currentcolor; border-style: solid solid solid none; border-width: 1px 1px 1px medium; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="155" valign="top"><p>信號名稱</p></td><td style="border-color: windowtext currentcolor; border-style: solid none; border-width: 1px medium; padding: 0px 7px;" width="189" valign="top"><p>說明</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>1</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X7.6</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>松刀到位</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>2</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X7.7</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>緊刀到位</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>3</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X10.0</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫推出到位</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>4</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X10.1</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫退回到位</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>5</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X10.3</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫計數</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>6</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X10.4</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫原定/回零</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>7</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X10.7</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>松刀</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>8</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>X10.5</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫電動機過載</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>過載保護器觸點</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><br/></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><br/></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><br/></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><br/></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>10</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>Y6.0</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫正轉</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>通過繼電器帶動接觸器線圈</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>11</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>Y6.1</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫反轉</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>通過繼電器帶動接觸器線圈</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>12</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>Y6.5</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>松刀</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>通過繼電器帶動電磁閥</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>13</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>Y7.6</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>刀庫推出</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>通過繼電器帶動電磁閥</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>14</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>Y6.6</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>三色燈(綠燈)</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>通過繼電器驅動</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>15</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>Y6.7</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>三色燈(紅燈)</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>通過繼電器驅動</p></td></tr><tr><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="62" valign="top"><p>16</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="87" valign="top"><p>Y6.8</p></td><td style="border-color: currentcolor windowtext windowtext currentcolor; border-style: none solid solid none; border-width: medium 1px 1px medium; padding: 0px 7px;" width="155" valign="top"><p>三色燈(黃燈)</p></td><td style="border-color: currentcolor currentcolor windowtext; border-style: none none solid; border-width: medium medium 1px; border-image: none 100% / 1 / 0 stretch; padding: 0px 7px;" width="189" valign="top"><p>通過繼電器驅動</p></td></tr></tbody></table><p>表中地址為I/O LINK的“0”組地址，加工中心配置I/O Link標準鍵盤，如圖1-1所示，其地址定義為I/O LINK的“1”組，輸入的起始地址為X20，輸出的起始地址為Y24。鍵盤的[D8]鍵（從上至下的第4排，從左至右的第8位）作為手動主軸準?？刂奇I，其輸入地址為X28.3，對應的按鍵指示燈地址為Y28.3。鍵盤的[D7]鍵（從上至下第4排、從左至右的第7位）作為手動選刀按鍵，其輸入地址為X28.2，對應的按鍵指示燈地址為Y28.2。</p><p>2．刀庫控制的相關信號及其功能</p><p>2．1 主軸準?？刂菩盘朞RCMA（G70.6）/ORARA（F45.7）</p><p>ORCMA信號用于主軸換刀或主軸還刀時的準?？刂?，保證刀柄不會與刀庫發生撞擊而損壞刀庫或主軸，可通過PMC編程實現M19（主軸準停M指令）或手動主軸準?？刂?。與此對應的主軸準停結束信號為F45.7（ORARA），當此信號為“1”時表示主軸準停結束。</p><p>主軸準?？刂朴玫膫鞲衅骺捎猛獠拷咏_關和電動機速度傳感器、外部位置編碼器、主軸電動機內置傳感器等多種形式，參見第四部分的“實訓項目4.4”所述。目前大多利用伺服主軸電動機的內置位置編碼器實現。</p><p>2．2 宏程序所用的系統變量</p><p>2．2．1 用戶宏程序輸入信號（G54.0～G54.2）</p><p>為了實現用戶宏程序調用換刀，使用三個系統變量UI000（G54.0-#1000）、UI001（G54.1-#1001）、UI002（G54.2-#1002）供宏程序與PMC間跳轉控制。G54.0為“1”表示編程刀號大于等于刀庫容量，G54.1為“1”時表示主軸刀號等于編程刀號（T碼值），G54.2為“1”時表示編程刀號為0。</p><p>2．2．2 宏程序報警變量</p><p>發那科 0iC系統的“#3000”變量用于宏程序報警，可在其表達式后指定不超過26個字符的報警信息?？娠@示報警號和報警信息，其中報警號為變量#3000的值加上3000。</p><p>例：“#3000=1（TOOL NOT FOUND）”對應屏幕上的顯示為“3001 TOOL NOT FOUND”</p><p>2．2．3 模態信息變量（#4003、#4006）</p><p>系統變量#4003保存系統當前所處的編程坐標模態值G90/G91；#4006保存系統當前所用的編程單位系統G20（英制）/G21（米制）。這兩個系統變量用于保護宏程序執行過程中系統的模態，在宏程序執行結束后，再恢復至系統調用宏程序前的模態。</p><p>3．宏程序調用及刀庫相關系統參數</p><p>本項目采用M指令的M06調用宏程序實現刀庫的換刀控制。</p><p>3．1 指定調用宏程序的M代碼值參數（PRM#6080～6089）</p><p>PRM#6080～PRM#6089分別對應調用程序號為O9020～9029的宏程序所需的M代碼值。當用“M06“調用O9023宏程序時，必須將PRM#6083設為“6”。本項目中的宏程序號為O9021，所以PRM#6081設置為“6”。</p><p>3．2 主軸準停位置設置參數（PRM#4031）</p><p>當刀庫調整好后，將所測主軸準停的位置數據設置在參數PRM#4031中，參數PRM#4077（定向時停止位置偏移量）設為0。當執行完主軸準停指令（M19或手動主軸準停）后，NC輸出的準停結束信號（F45.7）為“1”。</p><p>3．3 主軸定向速度參數（PRM#4038）</p><p> 在執行M19或手動主軸準停指令時，主軸按參數PRM#4038所設定的運轉速度進行準停定向。</p><p>3．4 換刀點設置參數（PRM#1241）</p><p>一般情況下，用第二參考點作為主軸換刀或還刀點。對于<a href="http://www.www.htspipe.com.cn/" target="_blank"><a href='http://www.www.htspipe.com.cn/' target='_blank'>立式加工中心</a></a>，一般只需將刀庫調整好后所測的Z軸位置數據設置在參數PRM#1241中。</p><p>3．5 其他相關參數</p><p>（1）PRM#4000.0——主軸和電動機的旋轉方向設定</p><p>若使用主軸內置編碼器，該參數位設為0時，表示主軸和電動機的旋轉方向相同。</p><p>（2）PRM#4002.3、2、1、0——使用主軸位置編碼器作為位置反饋</p><p>該參數位分別對應設置為“0、0、0、1”。</p><p>（3）PRM#4015.0——定向是否有效</p><p>該參數位設為“1”，使定向有效。</p><p>（4）PRM#4010.2、1、0——設定電動機傳感器類型</p><p>使用內置位置編碼器時，設為“0、0、1”。</p><p>若主軸和主軸電動機間的傳動比為1：1時，PRM#4056～4059不需要設置。</p><p>4．換刀宏程序</p><p>下面提供換刀調用的宏程序例子供分析參考，例中刀庫容量為16。</p><p>%</p><p>O9021 ；換刀宏（子）程序號</p><p>#23=#4003 ；保存米制或英制系統</p><p>#24=#4006 ；保存增量或絕對編程方式（G90、G91方式）</p><p>G91 ；增量坐標編程</p><p>M05 ；主軸停止</p><p>G30P2Z0 ；至抓刀點（換刀點）</p><p>M19 ；主軸準停</p><p>M26 ；刀號讀?。ㄅ袛嗟稁斓短柵c主軸刀號是否一致）</p><p>IF[#1000EQ1]GOTO30 ；T碼值≥17時退出換刀程序</p><p>IF[#1001EQ1]GOTO40 ；主軸刀號等于T碼值時退出換刀程序</p><p>IF[#1002EQ1]GOTO50 ；T碼值為0時退出換刀程序</p><p>M23 ；刀庫推出</p><p>G04P500 ；停0.5秒</p><p>M25 ；松刀</p><p>G04P500 ；停0.5秒</p><p>G28Z0 ；至Z軸零點</p><p>M21 ；刀庫轉（刀盤旋轉選刀）</p><p>G30P2Z0 ；至抓刀點</p><p>M24 ；緊刀（抓刀）</p><p>M22 ；刀庫退回</p><p>GOTO100 ；換刀結束并返回</p><p>N30#3000=1（TOOL NOT FOUND） ；刀沒找到報警</p><p>GOTO100 ；結束換刀并返回</p><p>N40#3000=2（TOOL NO. ON SPINDLE） ；主軸刀號已是需換刀刀號報警</p><p>GOTO100 ；結束換刀并返回</p><p>N50#3000=3（T CODE IS 0） ；換刀刀號為0報警</p><p>N100M05 ；主軸停轉</p><p>G#23 ；恢復到主程序的米、英制系統</p><p>G#24 ；恢復至主程序的增量或絕對編程系統</p><p>M99 ；返回主程序</p><p>%</p><p> 從程序中可以看出，M19為主軸準停指令，M20為刀庫回零指令，M21為選刀（刀庫轉）指令，M22為刀庫退回指令，M23為刀庫推出指令，M24為緊刀指令，M25為松刀指令，M26為刀號讀取指令。</p><p>5．PMC控制程序</p><p> PMC參考程序如圖附9-2～圖附9-7所示。</p><p><img src="/upload/images/201810/15402883575474.png" title="15402883575474.png" alt="圖片.png"/></p><p>圖附9-2 刀庫控制的PMC程序-1</p><p><img src="/upload/images/201810/15402883817131.png" title="15402883817131.png" alt="圖片.png"/></p><p>圖附9-3 刀庫控制的PMC程序-2</p><p><img src="/upload/images/201810/15402883875298.png" title="15402883875298.png" alt="圖片.png"/></p><p>圖附9-4 刀庫控制的PMC程序-3</p><p><img src="/upload/images/201810/15402884007237.png" title="15402884007237.png" alt="圖片.png"/></p><p>圖附9-5 刀庫控制的PMC程序-4</p><p><img src="/upload/images/201810/15402884057150.png" title="15402884057150.png" alt="圖片.png"/></p><p>圖附9-6 刀庫控制的PMC程序-5</p><p><img src="/upload/images/201810/15402884128943.png" title="15402884128943.png" alt="圖片.png"/></p><p>圖附9-7 刀庫控制的PMC程序-6</p><p>實訓總結：</p><p> 參照附表1格式要求編制實訓總結報告</p><p>思考題：</p><p>（1）請按調用宏程序實現換刀控制的編程思路，設計不調用宏程序而直接用PMC編程實現刀庫控制的編程思路。</p><p>（2）當不用M代碼調用宏程序而改用G06（假設G06不作為其他準備功能指令）調用宏程序時，且宏程序為“O9023”，應如何設置系統參數（發那科 0i系統）？</p><p>（3）繪制本項目中宏程序的執行流程圖。</p><p>（4）對于半閉環控制的加工中心，在進行換刀操作之前必須進行哪些操作？為什么？</p><p>（5）對于如本項目所述的加工中心，沒出現亂刀現象時，主軸刀號與刀庫刀號是什么對應關系？</p><p>（6）分析梯形圖程序，當執行刀庫回零操作后，主軸刀號、刀庫刀號分別為多少？若刀庫的“1”號位上有刀，且主軸上也裝有刀時，在執行完刀庫回零操作、換刀操作前，應采取什么措施保證不會發生刀庫與主軸撞擊事故？</p><p>（7）分析梯形圖程序，當加工中心刀庫進行過手動選刀操作后，刀庫會不會出現亂刀現象？若會出現，應如何改進梯形圖程序，保證在手動選刀操作后不會出現亂刀現象？什么情況下會出現亂刀現象？</p><p>（8）在什么情況下，編程刀號（T碼值）、刀庫刀號、主軸刀號相等？在什么情況下，編程刀號等于主軸刀號？在什么情況下，刀庫刀號等于編程刀號？在什么情況下，刀庫刀號一定等于主軸刀號？</p><p>（9）分析梯形圖程序，本項目中的自動選刀是就近方式還是固定方式？手動選刀是什么方式？</p><p> </p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 標簽： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分類 --> <div 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